Bosch Electronics Australia

Bosch offers a complete integrated electronic product development, validation and manufacturing service. From start-ups to multinational corporations, our vast array of technologies and experience will ensure a successful industrialization of your product and service concepts.

Engineering and Technical Services

Product Engineering

Product Engineering

Electronic product design/Engineering services. Design for manufacture. (Concept to prototype)

Product Engineering

Project Management

  • Project management from Concept to Production
  • Managing project globally – across time-zones, cultures and languages
  • Full PMI Certified Project Managers
  • Agile Methods (eg. Scrum)
  • Design For Manufacture Assessments (DFMA)
  • Fully TS16949 Accredited
  • Single point of contact for your project

Systems Engineering

  • System Concept Development
  • Requirements Elicitation & Development
  • System Failure Mode effects Analysis (S-FMEA)
  • Change Management
  • Functional Safety Assessments and Management in Electronic Systems (ISO26262)
  • System Integration
  • System Validation & Verification
  • Resident Engineering Support in Application

Hardware Engineering

  • Electronics Hardware Design for Manufacturers
  • Digital Electronics – Microcontrollers, FPGA, High Speed Digital
  • Power Electronics – Motor Drives, Power Converters
  • RF Electronics – Keyless access, remote control
  • Analogue Electronics – Filters, Amplifiers, Ultra-sonic systems
  • Circuit Simulation
  • Design Failure Mode Effects Analysis (D-FMEA) & DRBFM
  • PCB design & Layout for Manufacture including multi-layer technology
  • Design for EMC
  • Thermal Managment
  • Hardware Design for Functional Safety (ISO26262)

Software Engineering

  • Complete Embedded Software Design
  • RTOS design and implementation
  • Network protocols (CAN, Lin)
  • Multiple Platforms and Development Environments
  • Model Based Software Development – Simulink, Statemate

Mechanical Engineering

  • Plastic Housing design – Simple clip together to complex IP6K9K with high temp/vibe, Visual/tactile/Styling items.
  • Plastic connector design – simple to automotive grade and High Volume
  • Aluminium die cast design – for High Temp, high impact, Hi Vibration environments
  • Design for Manufacture & Assembly (DFMA)
  • Finite element Analysis
  • Thermal Simulations
  • Mechanical Supplier Management

Product Engineering
Electronic Product Manufacture

Electronic Product Manufacture

SMD Reflow Soldering, Selective Soldering, Hand Soldering and rework, Depanneling (Linear Cut or Routed), Lead-Free and Leaded capable, Press Fit Single Pin Insertion, Loom Construction, X-Ray inspection, Metrology Capabilities (Optical Measurement & CMM).

Electronic Product Manufacture

Our Electronic Product Manufacture group specialises in the design and construction of electronic circuit boards for both prototyping and volume manufacturing. Services available include;

Printed Circuit Board Design

  • Expertise in manufacturing and lead free soldering processes
  • Skilled in Design For manufacture (DFM) to ensure products are optimised for production

SMD Reflow Soldering

  • Solder Paste Printing
  • Double sided nitrogen reflow line
  • Leaded and Lead-free capable
  • Able to place components as small as 0402
  • Microprocessor, BGA, Through Hole Reflow Soldering and odd-form placement

Selective Wave Soldering

  • Ersa Dual Pot system used for volume production
  • Versa Flow point-to-point system used for samples

Manual Soldering and product rework stations
Press Fit Single Pin Insertion

  • 0.63 mm, 1.2 mm, 1.5 mm, 2.8 mm sizes supported

Printed Circuit Board depanneling

  • Linear Cut
  • Programmed Router

Measurement and Metrology Services

  • Phoenix programmable X-Ray
  • Coordinate Measuring Machine (CMM)
  • Micro-Vu Optical Measurement
  • FARO Gage portable CMM
  • Optical Microscope inspection

Loom Construction facilities

  • Automated wire cutting and stripping
  • Automated wire termination

Electronic Product Manufacture
Product Compliance

Product Compliance

EMC compliance testing services for consumer, industrial, medical and automotive products.

Product Compliance

Turnkey solutions assisting customers to develop and execute test plans, ensuring product EMC and electrical safety compliance in the Australian marketplace.

  • Full Conducted and Radiated Emissions and Immunity testing capabilities
  • Testing to international standards (CISPR, IEC, ISO)
  • Australian/New Zealand Regulatory Compliance Mark testing (RCM)
  • AS/NZS3820 Essential safety requirements for electrical equipment (single and 3-phase)
  • EMC Laboratory – Broad Capability
    • Two Anechoic Shielded Enclosures
    • 12.0m x 8.6m x 3.6m and 7.2m x 5.0m x 3.6m

  • Two GTEM Cells – Short Range Devices
    • FCC, ETSI & AS/NZS 4268 Requirements
    • Reports accepted by FCC and Industry Canada

  • Emission Measurement (to 26GHz)
    • CISPR 25 All Editions, Power & Signal Lines, Radiated
    • 240vac Conducted Emissions, 1 or 3 phase, as per CISPR 16

  • Immunity Testing (200MHz to 4GHz)
    • ISO 11452 Free Field - 200V/m - 200MHz to 4GHz
    • ISO 11452 Free Field - 300V/m RADAR Pulse
    • ISO 11452 BCI & Stripline (1MHz to 400MHz)IEC 61000-4-3 All Levels, Table Top or Floor Standing

  • Automated Testing
    • Rohde & Schwarz EMC32 Fully Implemented

Product Compliance
Accredited for compliance with ISO/IEC 17025 for:

  • CIPSR25
  • ISO 11452-2 Free Field
  • ISO 11452-4 BCI
  • ISO 7637-2 Immunity
  • ISO 7637-3 Emissions
  • IEC 61000-4-2 ESD
  • ISO 10605 ESD

See NATA web site for detailed "Scope of Accreditation".

Product Testing Services

Product Testing Services

Reliability testing (climatic & vibration), Electronic testing (ESD, ISO pulses), Test system development (load boxes, test fixtures), and Materials analysis (material characterisation, failure analysis and chemical compatibility)

Product Testing Services

The product testing service group has diverse capabilities and specializes in the following areas:

  • Requirements management and quotation of services for Engineering Validation.
  • Requirements and Test Systems development for Verification & Validation
  • Design and execution of Test Programs
  • Report on compliance against test requirements
  • Electrostatic Discharge
    • IEC 61000-4-2 ESD tests
    • ISO 10605 ESD test for handling (section 5 only)

  • Provides testing services in the following areas:
    • Environmental Testing:
      • Temperature
      • Humidity
      • Salt Spray

  • Mechanical Testing
    • Vibration with superimposed temperature
    • Shock testing

  • Materials Analysis
    • Optical microscopy
    • Cross sectioning, and sample preparation
    • Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS)
    • Fourier transform infrared spectroscopy (FTIR)
    • Thermal analysis (MDSC & TMA)

Product Testing Services

For product or sales enquiries in Australia or New Zealand, contact:

Robert Bosch Australia Pty.Ltd
1555 Centre Road
Clayton, Victoria, 3168, Australia